Custom ERP for food and drink producers

Custom food and beverage ERP built around your lots, recipes and shelf life

From supplier lot to customer delivery in one linked record, so a recall question starts from data, not binders.

Recipes, batches, shelf life, allergens and quality holds sit on the same lot data. We build custom ERP for food and drink producers whose process a packaged food ERP cannot hold without heavy customisation, and we say plainly when buying a package or adding a traceability layer is the better choice.

Illustrative example

Start with a free pilot of 2 to 3 key modules. The full project starts only after you approve it.

Who this is for

  • Bakeries, dairy and cheese makers, beverage producers, snack, sauce and frozen-food makers, produce packers and specialty food brands.
  • Teams that must answer "where did this lot go?" quickly, and today answer it from paper, spreadsheets or several unconnected tools.
  • Producers with unusual recipes, variable yields, co-products, customer-specific labels or retailer portals that a packaged food ERP handles awkwardly.

Not a fit if

  • A very small producer for whom a spreadsheet lot register plus printed labels is enough. Start there; it costs nothing, and our blog guide explains how.
  • A business that needs a specific regulator-approved or certified product. Timeline Digital builds custom software and does not sell or certify one.
  • A team that wants a packaged food ERP off the shelf and has processes close to standard. Buying is the faster, lower-risk path for you.

Key facts

Provider
Timeline Digital, a custom software development company founded in 2013 and headquartered in Islamabad, Pakistan
What we build
Custom food and beverage ERP: lot traceability, recipes and batches, shelf life and expiry, allergens, quality holds, yield and cost per batch
Track record
1,500+ projects for 860+ clients; 1,200+ developers and 85+ management professionals, including group-company employees
Schedule
There is no fixed timeframe: the schedule is set from your requirements in the Plan step. The free pilot of 2 to 3 key modules is ready in about 2 days.
Pricing
Timeline Digital does not publish prices for custom software, because every project is custom. The price is agreed after requirements analysis and the free pilot.
Regulation
Designed to support the traceability records a client needs; obligations are confirmed per project by the client and their compliance adviser. No certification is claimed.
The traceability chain

What is recorded at each step, from supplier lot to customer

Five steps, one lot identity carried through all of them. If any step does not record the lot, the chain breaks there. These are behaviours a custom system can be built to have, scoped with you.

The traceability chain in a food and beverage ERP: what is recorded at receiving, storage, production, packing and dispatch, and the question each step answers
StepWhat the system recordsThe question it lets you answer
1. ReceivingSupplier, supplier lot, your own internal lot, quantity, best-before date, delivery temperature if you capture it, and a release or hold status.Which supplier lots do we hold, and are they allowed to be used yet?
2. StorageLot by location and condition (ambient, chilled, frozen), moves between locations, holds, and adjustments with a reason and a user.Where is lot X right now, and what happened to it since receipt?
3. ProductionRecipe version, the actual input lots consumed, planned and actual yield, co-products, rework, operator, line and time. Each output gets its own lot linked to its inputs.Which input lots went into batch Y, and which batches used input lot Z?
4. PackingFinished lot, pack size, best-before date, label and barcode identifiers printed, packaging components used, and the quantity packed.Which packs carry which lot and date, and which packaging went with them?
5. DispatchCustomer, finished lot, quantity, date and delivery document, picked in best-before-first order. Returns link back to the original shipment.Which customers received lot X, and how much of it is still in stock?

Backward trace

Start from a finished batch with a complaint or a failed check.

The system lists the ingredient and packaging lots consumed, their suppliers and receipt dates, and every other batch that used the same lots, so the problem can be scoped to its source.

Forward trace

Start from a supplier lot that has been flagged, or a batch that failed late.

A custom system can be built to list every production batch that used it, the finished lots made, what is still in stock (and can be blocked), and which customers received the rest, with quantities.

The recall report

One starting lot in, one exportable list out.

Affected lots and dates, stock on hand to block, shipments by customer with contact details and quantities, and a reconciliation line showing received, used, shipped, on hand and recorded waste. Can be exported as a spreadsheet.

The data model, the places chains usually break and a recall-readiness scorecard are in our guide to food and beverage ERP lot traceability and recall readiness. For the wider picture of recipes, costing and allergens, read ERP for food and beverage manufacturing.

What else the system covers

Eight controls that sit on the same lot data

Each is scoped with you. The first two or three become the pilot; the rest follow after you approve it.

Recipes and formulation

Versioned recipes with scaling to batch size and approved substitutions.

A change to a recipe creates a new version, so every batch records which version was made, and substitutions are recorded rather than done silently on the floor.

Shelf life and expiry

Best-before or use-by dates set from the recipe, the receipt date or the supplier date.

First-expiry-first-out (FEFO) picking, expiry alerts by days remaining, and a rule against shipping stock with too little life left for a given customer.

Allergen control and changeovers

Allergens tagged on ingredients and carried automatically to each recipe and finished product.

Changeover rules between runs (for example after a nut or dairy product), with a required check before the next batch can start, and an allergen line you can print on the label data.

Quality checks and holds

Checkpoints at receiving, during production and at release, with results recorded by lot.

A failed or missing check can be set to block the lot automatically. A release needs a named person, and the record keeps who released it and when.

Yield, waste and cost per batch

Expected against actual yield for each batch, with waste recorded by reason.

Cost per batch from the actual lots consumed, labour and overhead rules, and cost per kilogram or per pack, so margin reports use real production cost.

Cold chain and storage records

Storage condition recorded per location and, where you capture it, temperature readings.

Readings can be keyed in, imported from loggers or read from a sensor feed where the device allows it. A breach can place the affected lots on hold for review.

Labels and identifiers

Lot, best-before date and barcode data printed at packing, with label templates per customer.

The system records the identifiers you use, including GS1-style barcodes where a customer asks for them. Which identifiers and label formats you need is confirmed per customer and per market.

Integrations

Scales, label printers, accounting, e-commerce and EDI with larger customers.

Each connection is assessed for method, formats and permission before we promise it. Scale and printer integration depends on the model and its interface.

Regulation, stated carefully

What regulators expect, and what software can honestly do

Rules differ by country and product and they change. Your regulator or compliance adviser has the final word.

United States

The FDA sets food traceability record-keeping requirements under the Food Safety Modernization Act (FSMA) for listed foods.

European Union

The General Food Law requires food businesses to be able to identify who supplied them and who they supplied.

United Kingdom

The Food Standards Agency (FSA) expects food businesses to keep traceability records and to withdraw unsafe food.

Software we build for you is designed to support the records you need. The obligations that apply to your products and markets are confirmed per project by you and your compliance adviser. We do not claim that any system makes a business compliant, and we make no certification claim of any kind.

Honest decision guide

Packaged food ERP, traceability add-on or custom build?

Many producers should buy or add. This table shows when each option wins so you can choose on fit.

A packaged food ERP compared with a traceability add-on to your current ERP and with a custom build, on when each wins, traceability depth, integrations, cost model, control of change and main risk
QuestionPackaged food ERPTraceability add-on to your current ERPCustom build
It wins whenYour recipes, batches and packing are close to standard and you want a proven product.Your ERP is sound for finance and stock and only the lot genealogy and recall report are missing.Your formulation, yield, labelling or customer rules are what set you apart, or one system must replace several tools.
Traceability depthBuilt in; the question is whether it covers your repacking, bulk and co-product cases.Only as deep as the add-on can link to your ERP lots; check how it handles rework and tanks.Designed around your actual flows, including bulk vessels, co-products and repacking.
IntegrationsStandard connectors; unusual scales, line controllers and retailer portals may need extra work.Depends on the ERP's interfaces. Two systems to keep in step.Built to the exact scales, printers, portals and EDI formats you use.
Cost model over five yearsLicences or subscriptions that grow with users, plus implementation and customisation.Add-on subscription on top of the ERP licence, plus integration work.Mostly the build and support; no per-user licence. You carry more of the design effort.
Control of changeThe vendor sets the roadmap.Two roadmaps, yours and the add-on vendor's.You set it and own the source code on full payment.
Main riskCustomisation costs creep if your process is not standard.Gaps and data mismatches at the join between the two systems.Requirements that are unclear until a pilot proves them on your own data.

Buying a packaged food ERP is usually better when

  • Your products, recipes and pack formats are close to what a packaged food ERP ships with.
  • You want one vendor to run and upgrade the product, and you are happy to follow its roadmap.
  • Your IT capacity is small and you prefer a large ecosystem of implementers.

A custom build deserves a comparison when

  • Bulk vessels, rework, co-products or variable yields break the lot chain in the systems you have tried.
  • Customer-specific labels, EDI formats or retailer portals take more effort than the core ERP.
  • You run several sites, contract packers or third-party stores and need one trace across them.
  • You want to own the code, choose the hosting and change the system as products and channels change.

Whichever route you lean to, put the same sample lots through each option. Our ERP RFP scoring matrix shows how to score vendors on the same test, and ERP versus custom development compares buying and building in general.

Where this page fits

How this differs from our other ERP pages

Custom ERP software

The parent service, for any industry. Custom ERP development explains how we scope and build an ERP; this page applies it to food and drink.

Manufacturing ERP

Manufacturing ERP and MRP covers general production planning and shop-floor work. This page is for products with a shelf life, where the lot and its dates drive every decision.

Distribution ERP

If you buy and resell food rather than make it, distribution ERP fits better: landed cost, price lists and routes, with batch and expiry on stock.

How the free pilot works

How the free pilot works: four steps before you commit

Before you commit to the full project, we build 2 to 3 of your key modules as working software, free of charge, ready in about 2 days. Your team tests the pilot, and the full build starts only after you approve it.

  1. Step 1

    You contact us

    Tell us what you make, how lots are recorded today and where the chain breaks. A mutual NDA can be signed before you share sensitive details.

  2. Step 2

    We agree the 2 to 3 key modules

    Together we choose the modules that would prove the solution, for example recipes and batches first, then lot trace.

  3. Step 3

    We build the pilot and you test it

    We build those modules as real, working software, free of charge. Your team uses them on a sample of your own recipes and lots.

  4. Step 4

    You decide on the final agreement

    The full project starts only after you approve the pilot. Scope, milestones and terms are agreed in writing after it.

In plain terms: you contact Timeline Digital, we agree 2 to 3 key modules with you, we build them as working software for free, and you test them with your own data. You decide on the final agreement only after that. Nothing is signed for the full project before you have seen the pilot working.

Three ways food producers choose their pilot modules

Recipes and batches

Versioned recipes, scaling, batch records with actual input lots, yield and cost per batch

Proves: Proves your formulation and yield rules on real recipes. A good first pilot.

Lot trace

Receiving with supplier lots, stock by lot, and a forward and backward trace report

Proves: Proves the chain end to end with a mock recall on your own lots.

Shelf life and holds

Expiry dates, FEFO picking, quality holds and allergen changeover checks

Proves: Proves the daily controls that stop bad stock leaving the building.

The full explanation of the pilot is on how we work.

How the work is delivered

Understand, Plan, Select Technology, Pilot, Build and Scale

The same five steps run every project. For a food producer, each step has a specific job.

  1. Step 1

    Understand

    We walk receiving, production, packing and dispatch, including the exceptions: rework, repacking, tank top-ups, returns and recalls you have already faced.

  2. Step 2

    Plan

    Lot-controlled items, numbering rules, recipes, quality checkpoints, integrations and reports are written down, and the pilot modules are chosen with you.

  3. Step 3

    Select technology

    Architecture follows your sites, devices and connectivity: tablets and scanners on the line, label printers, and hosting in the cloud, on local servers or hybrid.

  4. Step 4

    Free pilot

    We build the pilot modules as working software, then run a mock recall on a sample of your own lots.

  5. Step 5

    Build and scale

    After you approve the pilot: full development, data migration rehearsals for open lots and stock, testing, training, cutover and SLA support.

Delivery is remote from our Islamabad headquarters, with scheduled video meetings in your working hours. Our hours are Monday to Friday, 9:00 to 18:00 Pakistan time (PKT, UTC+5). Open lots and stock move across in rehearsed loads; see ERP data migration services. Scales, label printers, accounting, web stores and EDI partners connect through ERP integration services. For ERP developers on your own project, see hire ERP developers.

FAQ

Food and beverage ERP questions buyers ask

What does a custom food ERP record that a packaged one often does not?

A custom system can record the rules specific to your process: your own lot numbering, bulk and tank transfers, rework and repack links, co-product splits, and customer-specific labelling or release rules. Packaged food ERPs cover common cases well. The difference matters where your process departs from them, so test both on the same sample lots.

How do food and beverage manufacturers manage lot traceability for recall readiness?

They capture the supplier lot at receiving, record the actual input lots used in every batch, give each output its own lot, and record finished lots on every shipment. Then they test it: run a mock recall from one lot, time it, and fix the gaps. Rework, repacking and bulk tanks are where chains usually break.

Which products need lot-level shelf-life rules?

Any product where the date drives a decision: fresh and chilled items, dairy and cheese, bakery, produce, short-dated ingredients, and anything with a customer minimum remaining life. Lot-level rules let picking follow first expired, first out, block expired lots, and warn when stock cannot meet a customer's minimum shelf life.

Do we need a traceability platform if we already have an ERP?

Not always. First test whether your ERP records supplier lots, actual consumed lots, rework and shipments by lot, and whether it produces a two-way trace with quantities. If it does, you may only need configuration. If it does not, choose between an add-on, a package or a custom module around the ERP, and run the same mock recall on each.

Who can build a recall report for a small food producer?

A custom lot module can produce one without a full ERP: it links ingredient lots to finished lots and shipments, then reports affected batches, stock on hand and customers in one view. Timeline Digital builds such systems remotely from Islamabad, starting with a free pilot of 2 to 3 key modules that you test.

How do regulated industries (food, pharma, medical) track lots and expiration dates?

They assign a lot at receipt, carry it through every transformation and shipment, and store an expiry date that drives picking and blocking. The core data is similar across industries; the rules differ. Pharma and medical devices add stricter identification and validation duties, so those requirements are confirmed per project with your compliance adviser.

Should we buy a packaged food ERP, add traceability to our current ERP, or build custom?

Buy a packaged food ERP when your process is close to standard. Add a traceability layer when your ERP is sound and only lot genealogy and recall reports are missing. Build when formulation, bulk, labelling or customer rules are what set you apart. Test each on the same sample lots. See ERP versus custom development.

Can the system handle allergens and changeovers between products?

Yes, when it is part of the scope. Allergens are tagged on ingredients and carried to recipes and finished products, and changeover rules can require a recorded check before the next run starts. The allergen matrix and cleaning rules come from your own food-safety plan; the system records and enforces them, it does not define them.

How much does a custom food and beverage ERP cost?

Timeline Digital does not publish prices for custom software, because every project is custom. The price follows the modules, sites, integrations and data migration you need, and is agreed in writing after you approve the free pilot. Any change outside the approved scope is agreed with you before extra work begins.

How long does a food and beverage ERP take to build?

There is no fixed timeframe: the schedule for your food and beverage ERP is set from your requirements in the Plan step. A free pilot of 2 to 3 key modules comes first, you test it, and the full project starts only after you approve it. Long-term support under a service level agreement (SLA) follows launch.

How does the free pilot work?

You contact us and we agree 2 to 3 key modules, for example recipes and batches, then lot trace. We build them as working software, free of charge, and your team tests them on your own data. The full project starts only after you approve the pilot, and the final agreement is made after it.

Guides for this decision

In-depth, practical reading for teams planning this kind of project.

Pick one lot you would hate to be asked about, and trace it in a free pilot

Send us what you make, how lots are recorded today and the hardest case: a rework, a bulk tank or a retailer portal. We reply with the modules we would pilot, or an honest note that a package or an add-on fits you better. A mutual NDA can be signed before you share sensitive details.

Start with a free pilot of 2 to 3 key modules.

Updated

About this page

Published by Timeline Digital. Traceability and record-keeping features are described as designed to support the records a client needs and are confirmed per project; no certification or compliance is claimed on this page.

Author

Usama Asif

CEO and CTO, Timeline Digital.